LED Filament without phosphor
Microscopic view of an individual LED chip on the LED filament.  Note how the light emission is all from very thin layer of the PN semiconductor junction which is at the upper surface of the sapphire LED chip.
Keywords: LED filament chip

LED Filament without phosphor

Microscopic view of an individual LED chip on the LED filament. Note how the light emission is all from very thin layer of the PN semiconductor junction which is at the upper surface of the sapphire LED chip.

LED_Filament_Blue_Die_individual.jpg LED_Filament_Blue_Die_full.jpg Sylvania_LED_Filament_A60_Colours.jpg IMG_4168.JPG IMG_4157.JPG
File information
Filename:LED_Filament_Blue_Die_individual.jpg
Album name:James / James
Rating (1 votes):55555
Keywords:LED filament chip
Manufacturer:SanAn
Type/Model:10*30 mil
Date manufactured:2019
Filesize:34 KiB
Date added:30 Apr, 2019
Dimensions:802 x 465 pixels
Displayed:37 times
URL:http://80.229.24.59:9232/gallery/displayimage.php?pid=11321
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Comment 1 to 10 of 10
Page: 1

AngryHorse   [30 Apr, 2019 at 11:20 PM]
This ‘micro engineering’ is just stunning Shocked , all those individual link wires, it makes me wonder how stuff like this is constructed?
Lightbulbfun   [01 May, 2019 at 12:55 AM]
very cool stuff! I have seen a good few close up pictures of LED dies and LED filaments without coating however this is the first time I have seen an LED filament/LED die from the side like this Smile
FrontSideBus   [01 May, 2019 at 01:07 AM]
It always does amaze me how they attatch such fine bond wires to diode and other semiconductor junctions...
James   [01 May, 2019 at 07:57 AM]
I do have some movies of the autowelding of the gold wires but you do not see so much due to the small scale and high speed (it only takes a second or two to weld up a whole filament). But if you look for gold ball wirebonding on youtube there are probably some good detailed movies. In fact the speed is even more amazing when you realise that no heat is applied to make the welds - the tips of the gold wires are just osscilated at high frequency against the chip surface, and frictional forces create the heat to fuse the metals together.
FrontSideBus   [01 May, 2019 at 09:34 AM]
One of my mates used to work for the semiconductor company Diodes, and some of the processes involved to make things we take for granted like a semiconductor package which you can buy for next to nothing is staggering!
Andy   [01 May, 2019 at 09:36 AM]
I'm amazed by how delicate things like this are made at such speed! How thick is that PN semiconductor junction where the light is produced?
FrontSideBus   [01 May, 2019 at 09:40 AM]
PCB designers are also the unsung heroes of the modern world too, especially when your talking complex multi-layer boards!
I’d guess the thickness of the substrate is exactly half a gnat’s cock Laughing
AngryHorse   [01 May, 2019 at 10:18 AM]
Yes, microchips are another amazing piece of electrical engineering, but credit must also go to the machines that have been designed to make them Cool
FrontSideBus   [01 May, 2019 at 11:37 AM]
LED get's some stick but I really am fascinated by the sheer engineering that goes into making them, and they are only getting better.
James   [02 May, 2019 at 10:23 PM]
I have to agree, LED technology is maturing to become every bit as respectable as traditional light source technologies - just a shame they are so easy to make that anyone can do it and compete to death with each other until there is no margin left and we have the race to the bottom in terms of cost, which makes the quality suffer. The PN junction is only a few hundred nanometres thick, I will make another side photo in the electron microscope to reveal this and some other microscopic features far too small to see in this image.

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